Mechanical manufacturing

In a fully air conditioned area of about 700 square meters is located our precision mechanical manufacturing department, including CNC pallet 5 axis machines, lathes with driven tools and Hypermill cam stations.


HYPERMILL CAD/CAM WITH 3, 4, 5 AXIS STRATEGIES
One CAM solution for every need. Hypermill allows to efficiently program the simple and the complex geometries; thanks to a wide range of manufacturing strategies it is possible to perform the complete manufacturing of the raw units with a single clamping.
Thanks to the power of this tool, in Gieffe Sistemi it is possible to get:
  • continuous and efficient processes;
  • reduced processing times
  • safety and reliability;
  • automated programming.
Some examples of obtainable features:
  • FEATURE and MACRO advanced technologies;
  • automated features such as reflection and transformation;
  • features to reduce downtime as the job linking;
  • reproduction mode;
  • checking and prevention of collisions feature;
Tool Presetting DMG MORI VIO Linear
The machine uses linear drives that allow for very high performances. It is network connected with the work stations (transmitting data via ethernet).

Its maximum accuracy and speed allow it to achieve high performances:
  • accuracy in terms of precision and repetition ± 2 µ;
  • faster measuring cycles compared to standards;
Shrink tool BILZ ISG-3400 WKFS
It proposes the induction shrink technology CONI / TOOLS giving the highest precision and basic safety with machine tools with very fast spindles.

The adaptation bushings allow shrink tools on all the cones: ISO 40 - HSK 63 - HSK100. ISO 40 – HSK63 – HSK100.
5 simultaneous axis DMG MORI DMC 125 U4 work station with 7 pallets
UNIVERSAL MILLING 5 AXIS - QUICK CHANGE TO 7 PALLET FOR MAXIMUM PRODUCTIVITY:
  • 5 axis manufacturing - CNC rotary table with high precision;
  • Quick pallet change times (16 secs) thanks to the change technology with CNC time for tooling during manufacturing;
  • Powerful 12,000 rpm motor spindle, 52 kW power, 430 Nm torque;
  • Spindle nose HSK-A100;
  • Workpieces size mm Ø 1,250 x1.600 - Loads weight per pallet kg 2.000;
  • Heidenhain language iTNC 530.
  • 240 tools for warehouse.
5 simultaneous axis DMG MORI DMC 65 U /FD work station with 3 pallets
5 AXIS UNIVERSAL MILLING - DMU 65 / FD monoBLOCK - CHANGE FOR 3 PALLETS, WITH MILLING TECHNOLOGY / TURNING FOR COMPLETE MANUFACTURING:
  • Complete manufacturing with milling and turning on one machine in one clamping with Direct Drive technology up to 1,200 rpm;
  • 120 stock places for tools warehouse;
  • Powerful 18,000 rpm motor spindle, 35 kW power, 119 Nm torque;
  • Workpieces size mm Ø 840 x 500 - Loads weight per pallet kg 500;
  • Siemens 840D language.
5 simultaneous axis DMG MORI DMC 50 U work station
UNIVERSAL CNC - DMC50 MILLING MACHINE, VERSATILITY FOR SERIES AND SINGLE MANUFACTURING:
  • Maximum flexibility for simultaneous automatic 5-axis manufacturing;
  • Warehouse tool equipment in masked time - 30 stock places tool changer;
  • High performance motor spindle up to 14,000 rpm, 130 Nm torque and 35kW power;
  • Workpieces size Ø 630x500 mm - Loads weight kg 200/300;
  • Heidenhain language iTNC 530.
Lathe DMG MORI NLX 2500/700 Y axis
COMPLETE TURN MANUFACTURING FOR MAXIMUM PRODUCTIVITY:
  • Equipped with BUILT-IN MOTOR TURRET;
  • High speed driven tool spindle up to 10,000 rpm;
  • Equipped with digital tailstock;
  • High precision, containment of thermal expansion;
  • High precision quick change tool post;
  • Sliding guides on X/Y/Z axis;
  • Workpieces mm Ø 460 x705;
  • Celos + Mapps V language
5 simultaneous axis travelling column DMG MORI DMF linear 360 milling machine
5 AXIS HIGH PRECISION FLEXIBLE MILLING:
  • 5 axis manufacturing with integrated C axis CN table, linear drive 80 m/min rapid traverse and optimised tool exchange times.
  • Powerful spindle with 10.000 rpm, 52 kW power, 213 Nm torque.
  • Large work area up to 3,600 mm in X axis, 1,100 mm in Y axis and 900 mm in Z axis – Loads weight 5,000 kg.
  • HSK-A100 tool holder.
  • Heidenhain iTNC 530 language.
  • 120 tools for tools warehouse.
4 simultanous axis MORI SEIKI SV500 work station
  • Table size mm 1100X600;
  • NIKKEN Ø 200 rotary table with tailstock;
  • ISO 40 taper tool holders;
  • FANUC language.
MODULA F500 Automatic vertical storehouse
STORAGE SYSTEM ALLOWING::
  • To optimize the management of space and time;
  • To eliminate the risk of dangerous movements;
  • To keep an eye on stocks.